billow build workshop

Welcome to the billow build workshop. Cassette player speed-control hack, to musical effect.

By way of introduction, this build is specific to a particular tape recorder hack, but general enough you could use it as a more general guide.

Depending on the audience, I can switch between English and German.

Billow is a 5 button, six note, mellotron-like portable cassette player. It is a simple circuit bend, involving the removal of the motor fine tuning potentiometer and replacing it with an array of pots and buttons. The last pot can, with next to it, be set to the ‘default’ speed. And so the player can be used as a normal cassette player.

Now, billow does not STOP. That is, you only fine tune the play speed, but lifting your finger from a button does not stop playing. Just so you know!

Here, a bread board view of the construction:

bread board view

a micro mellotron

What we cover in the workshop.

  1. Principles discussion. One resistor to rule them all. IE. speed control. and a discussion of what makes a good player to hack.

  2. Collect parts, parts list, considerations.

    the bits we need

  3. Assemble the controller board.

    that was fast

  4. Player selection, dissassembly.

    take it apart

    – oops, I snapped the antenna cable (fix later) shit does happen.

    take it apart

  5. Hacking the guts. IE, two wires suffice.

    remove last screws

– the internal tuning potentiometer can be seen as a triangle arrangement, bottom middle :)

remove last screws

– nasty, snip out the small pot (not visible here)

on this model, you can reach the pot buy just lifting the board

– solder two wires as displayed here (pot in & wiper in the middle)

remove last screws

  1. Bore a hole in the case about … there

    use the length of the wires to guide where you drill

  2. Fix the antenna (optional) and put in the board retainer screw

    optional steps :)

  3. Solder the control board after having pulled the wires through the case hole.

    amlmost there

  4. Insert batteries and test that the speed of the motor is controlled and that the switch work to set a constant speed.

  5. Reassemble and use double sided tape (here 2mm thick) to affix the board to the back of the player

    are we really done yet?!

  6. Go on World Tour

    a micro mellotron

  7. Further considerations, aka, motor controller hacks considered.

    a midi and analog controlled mellotron